SAATI 6012 vs. 8012 LTS: Which One Fits Your Shop Best?

Choosing between the SAATI 6012 and 8012
LTS systems depends on your shop's specific needs, including design
size, precision, and production volume. Here's a detailed comparison to help
you decide:

Which Is Right for You?

Choose the 6012 if you primarily work
with smaller designs and don’t mind taping screens as needed.

Choose the 8012 if you require a larger
emulsion area or want to minimize taping and setup time for your screens.

Understanding your shop’s workflow and production
requirements can help you make the best decision.

1. Higher Resolution for Enhanced Detail

8012 Advantage: Equipped with a 128-laser
array and a resolution range of 847 to 5080 DPI, the 8012 delivers
sharper and more precise images.

6012 Specs: Features a 96-laser array
with a resolution range of 847 to 2540 DPI.

Best Fit: If your shop works with intricate designs, fine
halftones, or needs extreme detail, the 8012 is the better
option. The 6012 still offers excellent resolution for
standard screen printing jobs.

2. Larger and Dual Screen Capability

Screen Size: Both units can expose
screens up to 41" x 63".

Dual Exposure: The 8012 can
expose two screens (25" x 36") simultaneously, boosting
productivity for high-volume shops with smaller screens.

Best Fit: The dual capability of the 8012 is
ideal for shops that require faster turnover on smaller screens.

3. Best for Precision and High-Volume

8012 Advantage: Its superior resolution and
ability to expose multiple screens make it the better fit for shops handling
complex designs or operating in high-demand production settings.

6012 Fit: Best suited for shops focused on standard
designs or those with a lower emphasis on intricate details.

4. Exposed Emulsion Height

When considering the exposed emulsion height, think about how
it fits your frame size and workflow:

SAATI 6012 LTS

Exposed Emulsion Height: 23.6 inches.

Fits Screen Size: Works with a 23"
x 31" frame (inside frame height: 28 inches).

Open Mesh Area: Leaves 4.4 inches of
open mesh (2.2 inches at the top and bottom).

Considerations:

Shops that use exposed emulsion to block ink flow may need to tape screens due
to the larger open mesh area.Ideal for smaller designs that fit comfortably
within the 23.6-inch emulsion height.

SAATI 8012 LTS

Exposed Emulsion Height: 31.5 inches.

Fits Screen Size: Works with a 25"
x 36" frame (inside frame height: 33 inches).

Open Mesh Area: Leaves 1.5 inches of
open mesh (.75 inches at the top and bottom).

Considerations:

Provides a larger exposed emulsion area, reducing the need for additional
taping compared to the 6012.

A better option for shops requiring more emulsion coverage,
even with smaller frames.

All in All:

The 6012 is a reliable choice for shops with
standard screen printing needs and smaller designs.

The 8012 offers advanced resolution, larger
emulsion coverage, and higher productivity, making it the best option for shops
focused on precision and high-volume production.

Still unsure? Reach out to us, and
we’ll help you find the perfect fit for your shop!